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Deep Immersion Lithography

Fig. 1: Dispersion characteristics for a material with an active (amplifying) resonance. The real index (n') is enhanced on resonance.
Currently optical lithography used to pattern microchips in the semiconductor electronics industry is running up against some serious challenges. The features made are already smaller than the wavelength of the light used to define them, requiring complex optical techniques be applied. The next serious step in reducing feature dimensions is "immersion lithography". In this technique, the final lens and device substrate are immersed in a fluid with as high a refractive index as possible. The effective wavelength of the light is then reduced, and it becomes possible to make even smaller features (with the result that computers will continue to get faster in the future).

But there is a limit to how high an index can be achieved with conventional materials. Most materials have indexes of refraction of less than 2. Materials with higher indexes of refraction tend to be highly absorbing because of a fundamental relationship between absorption and index of refraction. If the index of refraction of materials cannot exceed 2 without reasonable optical transmission, the continued scaling of computer power cannot be assured.

We have conceived of a solution to this problem. We propose using an active optical material as the immersion fluid, so the index is enhanced (to as high as 6) but there is no loss. Figure 1 shows the spectral dependence of the effect--it is quite narrow, and in fact in this simple form the concept has other problems. So we have proposed a similar material but now have included a homogeneous mixture of absorbing material. The result is a broader spectral component and much more robust characteristics.

With continued work and improvements, careful tuning of the optical properties of materials could yield a high index of refraction material with ideal characteristics for application to optical lithography.

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Quantum Nanostructures and Nanofabrication Group Prof. Karl K. Berggren